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Shearing Both Faces of a Disc

Irodov 1.331DifficultyDifficulty 3 of 5UniquenessUniqueness 3 of 5

Problem Irodov 1.331

A thin disc of radius R=10R = 10 cm, mounted horizontally, sits inside a cylindrical cavity filled with oil of viscosity η=0.08\eta = 0.08 P, separated from each of the cavity’s horizontal faces above and below it by a clearance h=1.0h = 1.0 mm. Neglecting end effects, find the viscous power dissipated as the disc spins at angular velocity ω=60\omega = 60 rad/s.

The disc (radius R) turns inside a narrow oil-filled cavity, sheared against both the upper and the lower fixed wall.

The disc (radius RR) turns inside a narrow oil-filled cavity, sheared against both the upper and the lower fixed wall.

Given
  • R=10R = 10 cm
  • η=0.08\eta = 0.08 P
  • h=1.0h = 1.0 mm
  • ω=60\omega = 60 rad/s
Find
Find PP, the power dissipated by viscous friction on the disc

Solution

Step 1Shear stress on a ring of the disc

At radius rr the disc’s own surface moves at speed ωr\omega r, while the cavity wall a distance hh away is at rest; since h≪Rh\ll R the oil film is thin enough to treat as simple Couette flow, linear across the gap. The shear stress there is

τ(r)=ηωrh.(1) \tau(r) = \eta\frac{\omega r}{h}. \tag{1}
Step 2Torque from a ring of width drdr

A ring at radius rr, width drdr, has area 2πr dr2\pi r\,dr on each face, and carries the shear stress from both faces at once, so the drag force on the ring is 2τ(r)⋅2πr dr2\tau(r)\cdot 2\pi r\,dr. Multiplying by the moment arm rr and substituting (1) gives the ring’s contribution dNdN to the torque:

dN=r⋅2τ(r)⋅2πr dr=r⋅2(ηωrh)(2πr dr)=4πηωhr3 dr.\begin{align*}dN &= r\cdot 2\tau(r)\cdot 2\pi r\,dr \\ &= r\cdot 2\left(\eta\frac{\omega r}{h}\right)(2\pi r\,dr) \\ &= \frac{4\pi\eta\omega}{h}r^3\,dr.\end{align*}
Step 3Integrate to the total torque, then the power

Summing every ring’s contribution from the axis to the rim gives the total viscous torque:

N=∫0R4πηωhr3 dr=4πηωh[r44]0R=4πηωh⋅R44.N = \int_0^R \frac{4\pi\eta\omega}{h}r^3\,dr = \frac{4\pi\eta\omega}{h}\left[\frac{r^4}{4}\right]_0^R = \frac{4\pi\eta\omega}{h}\cdot\frac{R^4}{4}.

Since the disc turns at constant ω\omega, the viscous torque is balanced by whatever drives the disc, and the power it delivers against friction is the torque times ω\omega:

P=N ω=πηωR4h⋅ω.P = N\,\omega = \frac{\pi\eta\omega R^4}{h}\cdot\omega.
P=πηω2R4hP = \dfrac{\pi\eta\omega^2R^4}{h}
(2)
Step 4Evaluate

Converting η=0.08\eta=0.08 P =8.0×10−3=8.0\times10^{-3} Pa⋅\cdots, with R=0.10R=0.10 m and h=1.0×10−3h=1.0\times10^{-3} m,

P=π(8.0×10−3)(60)2(0.10)4/(1.0×10−3) W.P = \pi(8.0\times10^{-3})(60)^2(0.10)^4/(1.0\times10^{-3})\ \text{W}.
P=πηω2R4h≈9 WP = \dfrac{\pi\eta\omega^2R^4}{h} \approx 9\ \text{W}
(3)
Check

Doubling the gap hh halves PP, as it should: a wider film means a gentler velocity gradient and so less shear, for the same disc speed. And P→0P\to0 as ω→0\omega\to0, since a stationary disc drags nothing.

Remark

The torque grows as r3r^3 under the integral, so the outer rim of the disc dominates the dissipation far out of proportion to its width: the outer tenth of the radius, the annulus from 0.9R0.9R to RR, carries about a third of the total dissipation on its own (since R4−(0.9R)4≈0.34R4R^4-(0.9R)^4\approx 0.34R^4 against a total of R4R^4, roughly half as much as everything inside 0.9R0.9R). Any viscous device built on shear times moment arm, a clutch plate or a rotational damper, is dominated by its outer radius in the same way, which is why such devices are built as wide, thin discs rather than thick, narrow ones.